As vehicle technology advances, so does the need for more efficient thermal management solutions. New energy vehicles, in particular, demand better temperature regulation. Unchecked fluctuations in temperature can dramatically impact vehicle performance and longevity.

That’s why, at KUS, we’re committed to providing high-quality products to address these challenges. This commitment to quality extends to our coolant line products. Continue reading to learn more about how these components help improve new energy vehicle performance.

battery-cooling-coolant-line-tms

What Are Coolant Lines?

Coolant lines are the workhorse of an electric vehicle’s thermal management system. These lines flow coolant through an engine to adjust temperature and ensure battery packs operate within an optimal thermal environment.

Coolant lines serve dual purposes of heating up swiftly to disperse residual heat and ventilating the cooling system. While similar in their purpose, coolant lines for traditional and new energy vehicles differ due to the distinct needs of their respective power systems.

Key Features of Coolant Lines

Coolant lines serve multiple essential functions within a vehicle’s thermal management system. For new energy vehicles, these functions play a vital role in the efficiency and cost-effectiveness of the vehicle.

Lightweight Design

In the quest for vehicle efficiency, every ounce counts. A significant advantage of KUS coolant lines is their lightweight design. These lines wield a remarkable 30%-50% less weight than their metal and rubber counterparts, contributing to overall vehicle weight reduction, improved fuel or energy efficiency, and cost savings.

Streamlined Production Process

Coolant lines require efficient production methods to be economically viable. KUS manufactures these products using straight tube extrusion and thermoplastic molding. These processes deliver high-quality output and higher yields. Additionally, quick plug joints ensure that installation and maintenance processes are simple and efficient.

Robust Performance

Coolant lines exhibit excellent mechanical properties, demonstrating resilience and strength even under challenging operating conditions. Their inherent chemical resistance shields them from potential harm from various substances, while their water resistance guarantees their structural integrity while exposed to water over time.

Economic Efficiency

Aside from their technical prowess, KUS coolant lines also deliver cost-effectiveness. They usher in advantages concerning system processing, manufacturing, and raw material costs, making them a smart choice for manufacturers and consumers looking to balance quality and expense.

Coolant Line Manufacturing at KUS

At KUS, we’ve harnessed the advantages of comprehensive in-house design and manufacturing capabilities, allowing us to maintain a competitive edge in the marine, automotive, and industrial sectors. Our in-house design benefits include enhanced control, flexibility, and speed.

Greater control results from a seamless process from initial concept to final design, ensuring some of the industry’s highest quality and performance standards. Our flexible approach lets us adapt to each customer’s unique needs to create tailored solutions.

Meanwhile, state-of-the-art facilities and diverse capabilities bolster our efficient manufacturing processes. This extends across all our lines of products, including our new energy offerings. 

Learn More About New Energy Products At KUS

Choosing KUS coolant lines signifies a commitment to quality, innovation, and value. Our products optimize vehicle performance through lightweight and durable construction. Our goal? Deliver the most efficient thermal management solutions on the market.

Contact us today to learn more about our coolant lines and other new energy product offerings. One of our experts will work with you to determine the best components for your next project.